Electrical Troubleshooting Training Station
The GP Strategies® Electrical Troubleshooting Training Station is designed to introduce maintenance personnel to the fundamentals of relay-based motor control, programmable logic controller (PLC)-based motor control, and troubleshooting. Equipment is based on industry standard equipment that maintenance personnel operate and repair on a daily basis. The system is designed to allow for the construction of motor control circuits that are of the same design as found in facilities.
Starting with relay-based motor control, students are able to learn the fundamentals of motor control circuit design, operation, and troubleshooting through the training station. All components can be faulted to provide realistic scenarios to students in a lab environment.
Advancing to PLC-based controls allows for continuing expansion of practical knowledge in programming, maintenance, and troubleshooting of PLC-based control systems. Students design, build, test, and troubleshoot PLC-based control schemes using the same training station that utilizes the relay motor control.
The double-sided design of the training station allows multiple students to perform hands-on tasks at the same time while being powered from a single 110V source.
Equipment Requirements
- 110V single-phase power
Equipment Not Included
- Laptops with Windows 10 for installation of PLC controls software
Standard Equipment Included
- Single, three-phase converter
- Two variable frequency drives
- Two PLCs
- Two motors
- Built-in fault switches
The standard equipment options on the Electrical Troubleshooting Training Station use current industry standard relay controls, pushbuttons, selector switches, timers, contactors, and more. The PLC uses an Allen-Bradley Studio 5000 (RS Logix 5000) programming and an Allen- Bradley Variable Frequency Drive.
Not every plant uses Allen-Bradley controllers or drives. We can customize the training station to include controllers and drives that are applicable to specific facilities. Please note that customization requests can affect costs or delivery times.
Courseware Pairing
The GP Strategies Electrical Troubleshooting Training Station pairs with the following GP Strategies Precision
Maintenance Courseware:
- EM-230: Motor Controls and Troubleshooting
- EM-306: Basic Programmable Logic Controllers (Studio 5000)
- EM-325: Variable Frequency Drives
GP Item Number Item Description Unit Quantity
AB 20AB2P2A3NYNNNC1 VFD-01 / VFD-02 - PF-70EC W/ HIM (LCD type) 2
1769-L30ER PLC-01/02 CompactLogix PLC - 8 I/O Exp - 1MB mem - 1GB SD card 2
1585J-M8TBJM-1M9 RJ-45 Patchcord - Male to Male - 1.9m 2
1769-IA8I Input Module - 120/240 VAC - 8 point 2
1769-OA8 Output Module - 120/240 VAC - 8 point 2
1769-OW8 Relay Output Module - VAC/VCD - 8 point 2
1769-PA2 CompactLogix PLC Power Supply 2
1769-ECR PLC Right End Cap 2
AB 9324-RLD200ENE RSLogix 5000 Software Package 2
AB 9509-USB-DONG2 Rockwell Software - US Dongle 2
M22-L-R-230R Pilot Lights, Red 4
M22-L-G-230G Pilot Lights, Green 4
M22-L-W-230W Pilot Lights, White 4
M22-WKV-K22 Selector Switch - 2 POS - DPDT - 22.5 mm 6
HBLDS3 Lockable 3 Phase Disconnect Switch - 230V 4 Wire 2
AB 700-KR22Z-D Control Relays - 120V Coil - 230V Contacts - (2) N.O. & (2) N.C. Contacts 6
3SU1000-1HA20-0AA0 PB01/2 Panel “E” Stop Switch - 40mm Push/Pull Red 2
1489-M3C050 AC Circuit Breaker - 3 pole 5A 2
1489-M1C010 AC Circuit Breaker - 1 pole 1A 4
1489-M2C010 AC Circuit Breaker - 2 pole 1A 2
1492-PDME1141 Enclosed Power Distribution Terminal Blocks 8
3SU1500-0AA10-0AA0 Push Button Flush - Holder 4
3SU1400-1AA10-1BA0 Push Button Contact Section - 1 N.O. 4
3SU1400-1AA10-1CA0 Push Button Contact Section - 1 N.C. 4
RHS5000E VR1/2 Rheostat - Ohmite - 5k Ohm 2
337 Rheostat Control Knob - 1/4” shaft 2
C22-D-R-K11 PB1/2R Pushbuttons - Red - 1 N.O. & 1N.C. Contact 4
C22-D-S-K11 PB1/2B Pushbuttons - Black - 1 N.O. & 1N.C. Contact 4
C22-D-G-K11 PB1/2G Pushbuttons - Green - 1 N.O. & 1N.C. Contact 4
3RT2018-1AK61-0UA0 300 NEMA Contactor - 120V w 230V Contacts 4 N.0. - Contacts - All Contacts Faultable 4
3RH2911-1HA12 300 NEMA AUX Contactor - 230V Contacts 2 N.C. - 1 N.O. Contacts 4
AB 505-TOD Reversing Motor Starter - 120V w 230V Contacts 4 N.0. FWD, 4 N.O. REV, 1 N.C. FWD, 1 N.C. REV 2
Baldor BM3568 M-1A / M-1B - 1/4 HP motors 2
ADX3 (SPECIAL w 120V Supply Input) Power Converter - 1 ph in - 3 ph out - 3 hp 1
E10T106AP AC Power Switch - 120V - SPST Toggle 1
ECA7-723624FSDA NEMA 12 UL Panel Enclosure - 72H x 36W x 24D - Grey 1
SCE-72P36F1 Bent Subpanel - 60H X 30W X 0.88D - White 2
93505A013 Threaded Hex Standoff - ALU m/f - 1/4” x 3” - 6-32 thread 40
91875A110 Steel Cap Nut - zinc plated - 5/16” - 6-32 thread - 50/pk 1
MISC Shipping Pallet Construction Materials 1
6.94E+12 Pallet Tie Down Straps - 27’ - 10k lbs 2
8.87E+11 Pallet Tie Down Eye Bolts - 3/8” x 5 1/2” 4
132LC25 DC Speed Control, Chassis, 200VDC Shunt Wound Volts,
0 to 180VDC Voltage Output, 1.2 Max. Amps 2
056E17F1001 1/4 HP DC Permanent Magnet Motor Permanent Magnet DC,
1750 Nameplate RPM 90VDC Voltage 56C Frame 2
5052-H32 0.90” Panel Shipping Covers - 0.090” ALU - 35 3/4” x 64 1/2” 2
93685A345 Zinc Plated 1/4 Turn Panel Screws 6
93450A130 Zinc Plated Rivet In Nuts 6
13195A51 Flush Mnt Tie Downs 8
UT 4 - MLT Fault Switches - Mini-Toggle - SPST 300
AB 1497B-A3-M12-0-N Control Transformer 100VA 120/240-120/240VAC 2
AB 193-EECB E1 Plus Solid State Overload Relay, 1.0-5.0A, 3 PH 4
AB 193-EPB Solid State Relay Adapter - Din Rail MT 2
AD-SSR610-AC-280A Solid State Relay - Panel MT - 10A - SPST - 90-280V 4
AB 700-HRV52TA17 TDR1/2 - Multi-Function Timing Relay DPDT 100-240VAC 4
AB 199-DR1 DIN Rail - 35.5”, 17 Holes 2
AB 199-DR1 DIN Rail - 9.5”, 5 Holes 2
TY3X3NPG6 Thomas & Betts 3”X3”X6’ Gray Duct Wireway 24
TY3CPG6 Thomas & Betts 3” X 6’ Gray Wireway Cover 24
TY4X3NPG6 Thomas & Betts 4”X3”X6’ Gray Duct Wireway 12
TY4CPG6 Thomas & Betts 4” X 6’ Gray Wireway Cover 12
AB 1492-EAJ35 End Anchors 34
AB 1492-LG4 DIN Rail Ground Terminals 10
E/NS 35 N - 0800886 Patch Panel End Clamps 60
B33-125-2-342-2 Wire Label Sleeve - White 1
AB 1492-J3 Control Terminal Block - Gray 24
AB 1492-EBJ3 End Barriers 4
AB 1492-EBJ3 Ground Bar 2
ILSCO TA-2 Power Ground Terminal Lug 2
TBD S/N Tag 1
94750A594 T-Slot Nut - 8 ST 1/4IN-20 SAE (100 PCS) 20
McM 2702T81 Swivel Castor Wheel w Lock - 3.5” DIA (250 Lbs Capacity) 4
9600K89 Grommet 1.06” 1
9600K21 Grommet 0.75” 1
TBD Misc Tags 80
AB 700-HN101 Screw Terminal Tube Base Socket - 11 Pin (PK OF 10) 1
AB 700-HN131 Timing Relay Retainer Clip 2
AB 800F-15YE112 E-Stop Tag 2
9284RED Banana Jacks - Red 250
9284BLU Banana Jacks - Blue 270
9284GRN Banana Jacks - Green 10
9284BLK Banana Jacks – Black 85
9284WHT Banana Jacks - White 30
B-48-X Connection Leads - Banana Plug - assorted - double ended - 48” 40
B-24-X Connection Leads - Banana Plug - assorted - double ended - 24” 40
McM Piano Hinge - 1” Open, 0.032” THK, 0.090” Pin, 3’ Long 1
9600K45 Grommet - 3/16” ID - 7/16” Panel Hole 2
NR1-C Rivet Push 0.370” Nylon 2
VET-SP-IEC-JACK Panel Mount Snap-In IEC C14 Male Socket - 10A 1
FP-301 3/16” BLK 3M Heat Shrink Tubing - 3/16” Blk - 100 feet 1
SRPE-375 Spiral Cable Wrap - Clear POLY - 9.5mm 10
HBL4729C L515R Twist Lock Female Connector 15A/125V 1
HBL4716C L515P Twist Lock Male Inlet `15A/125V 1
NDB3100J425-2LSS1A0R UL1077 AC Panel Mount Circuit Breaker - Duplex 25 AMP 1
5052-H32 0.90” Panel Shipping Covers - 0.090” ALU - 35 3/4” x 64 1/2” 2
93685A345 Zinc Plated 1/4 Turn Panel Screws 6
93450A130 Zinc Plated Rivet In Nuts 6
13195A51 Flush Mnt Tie Downs 8
UT 4 - MLT Fault Switches - Mini-Toggle - SPST 300
AB 1497B-A3-M12-0-N Control Transformer 100VA 120/240-120/240VAC 2
AB 193-EECB E1 Plus Solid State Overload Relay, 1.0-5.0A, 3 PH 4
AB 193-EPB Solid State Relay Adapter - DIN Rail MT 2
AD-SSR610-AC-280A Solid State Relay - Panel MT - 10A - SPST - 90-280V 4
AB 700-HRV52TA17 TDR1/2 - Multi-Function Timing Relay DPDT 100-240VAC 4
AB 199-DR1 DIN Rail - 35.5”, 17 Holes 2
AB 199-DR1 DIN Rail - 9.5”, 5 Holes 2
TY3X3NPG6 Thomas & Betts 3”X3”X6’ Gray Duct Wireway 24
TY3CPG6 Thomas & Betts 3” X 6’ Gray Wireway Cover 24
TY4X3NPG6 Thomas & Betts 4”X3”X6’ Gray Duct Wireway 12
TY4CPG6 Thomas & Betts 4” X 6’ Gray Wireway Cover 12
AB 1492-EAJ35 End Anchors 34
AB 1492-LG4 DIN Rail Ground Terminals 10
E/NS 35 N - 0800886 Patch Panel End Clamps 60
B33-125-2-342-2 Wire Label Sleeve - White 1
AB 1492-J3 Control Terminal Block - Gray 24
AB 1492-EBJ3 End Barriers 4
AB 1492-EBJ3 Ground Bar 2
ILSCO TA-2 Power Ground Terminal Lug 2
TBD S/N Tag 1
94750A594 T-Slot Nut - 8 ST 1/4IN-20 SAE (100 PCS) 20
McM 2702T81 Swivel Castor Wheel w Lock - 3.5” DIA (250 LBS Capacity) 4
9600K89 Grommet 1.06” 1
9600K21 Grommet 0.75” 1
TBD Misc Tags 80
AB 700-HN101 Screw Terminal Tube Base Socket - 11 PIN (PK OF 10) 1
AB 700-HN131 Timing Relay Retainer Clip 2
AB 800F-15YE112 E-Stop Tag 2
9284RED Banana Jacks - Red 250
9284BLU Banana Jacks - Blue 270
9284GRN Banana Jacks - Green 10
9284BLK Banana Jacks – Black 85
9284WHT Banana Jacks - White 30
B-48-X Connection Leads - Banana Plug - assorted - double ended - 48” 40
B-24-X Connection Leads - Banana Plug - assorted - double ended - 24” 40
McM Piano Hinge - 1” Open, 0.032” THK, 0.090” PIN, 3’ Long 1
9600K45 Grommet - 3/16” ID - 7/16” Panel Hole 2
NR1-C Rivet Push 0.370” Nylon 2
VET-SP-IEC-JACK Panel Mount Snap-In IEC C14 Male Socket - 10A 1
FP-301 3/16” BLK 3M Heat Shrink Tubing - 3/16” BLK - 100 feet 1
SRPE-375 Spiral Cable Wrap - Clear POLY - 9.5mm 10
HBL4729C L515R Twist Lock Female Connector 15A/125V 1
HBL4716C L515P Twist Lock Male Inlet `15A/125V 1
NDB3100J425-2LSS1A0R UL1077 AC Panel Mount Circuit Breaker - Duplex 25 AMP 1
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